V Series

4-AXIS MACHINING CENTERS

V866U 4-axis machining center

The V866U 4-axis machining center is the ideal choice for companies engaged in a wide range of productive machining and complex parts. Designed for machining long-axis parts with complex curved surfaces, such as high-precision mechanical camshafts, molds, and aerospace blades, it can automatically and continuously machine workpieces with optional auxiliary axes in a single setup. The V866U turns every manufactured component into an impressive masterpiece.

Highlights der Maschine

  • Solid machine bed with large, highly rigid and precise linear guides
  • High-performance high-performance spindle with 18000 rpm-30 kW, 16000 rpm and optional 24000 rpm optional
  • The automatic, optional pallet changer and the automation cells
    with KUKA robotics requires little space and ensures uninterrupted production
  • Standard 24 T tool magazine and the optional larger 32 T or
    40 T tool magazines open up more machining scenarios
  • Optional controls available from Siemens, Bosch-Rexroth or Heidenhain
  • For all main components, static, dynamic and thermal properties are analyzed using the finite element method so that the machine tool can achieve the best result of a weight-reduced
    machine bed and can achieve high dynamics with perfect precision.
  • Expandable with additional axes thanks to a vertical design.

A machine concept for all sectors

The V866U 4-axis machining center is the ideal choice for companies engaged in a wide range of productive machining and complex parts. Designed for machining long-axis parts with complex curved surfaces, such as high-precision mechanical camshafts, molds, and aerospace blades, it can automatically and continuously machine workpieces with optional auxiliary axes in a single setup. The V866U turns every manufactured component into an impressive masterpiece.

With its excellent product processing capabilities, the V866U can be used in a wide range of medical, automotive, marine, mechanical engineering, aerospace and other fields to produce precision parts.

Extreme Stiffness and Stability

  • Massive vertical C-structure and cross slide structure, stable machine bed, high rigidity machine column with wide guides for high speed machining without vibration and deformation.
  • Single-arm swivel head with high-precision, high-rigidity roller cam technology and continuous cutting torque of up to 1560 Nm
  • The main components are calculated using the FEM method, which ensures an optimized machine tool with high rigidity and a weight-reduced machine body - so DEPU guarantees high dynamics with perfect precision
  • Standard nitrogen counterweight ensures a uniform and stable response
  • High-quality branded linear guides with heavy-duty guide carriages in X/Y/Z axes. These enable not only accurate movement and positioning, but also precise cutting, which significantly increases the wear resistance of moving parts and the service life of the machine tool.
  • Optional A- or C-axis with Roller-Cam-Technology, backlash-free and
    with long life, completely designed and manufactured by DEPU.
  • Made of high quality cast iron HT300, dynamically moving parts are made of nodular cast iron QT550

Single arm swivel head

Single-arm swivel head with high-precision, high-rigidity roller cam technology and continuous cutting torque of up to 1560 Nm

High performance spindle

High-performance high-performance spindle with 18000 rpm-30 kW, 16000 rpm and optional 24000 rpm optional

Tool magazine

Standard 24 T tool magazine and the optional larger 32 T or
40 T tool magazines open up more machining scenarios

High-performance Electric Spindle

  • High-performance motor spindle with 18000rpm / 85 Nm, HSK-A63 interface
  • The integrated high-efficiency cooling circuit and the temperature sensor inside keep the temperature of the spindle constant and limit the
    Heat transfer to the tool as much as possible, ensuring the stability of geometric accuracy and improving the performance of the machine tool.

At a Glance / Fast and Smooth

  • Standard 24-T tool magazine and optional 32-T / 40-T magazines offer optimal solutions
  • Maintenance doors in the machine with glass for clear view and direct
    Observation of the operation and position of the tools
  • The tool magazine is driven by a servo motor and the
    Tools can be quickly and smoothly rotated into the change position
    which reduces the negative effects of the vibrations of the
    Tool magazine on the machine machining significantly reduced
    be

SIEMENS 840D SL or ONE OPERATE

  • 5-axis CNC system with standard RTCP (Rotated Tool
    Center Point) tool tip tracking function, greatly improves machining accuracy and efficiency. The powerful
    hardware architecture and the intelligent control algorithms,
    which are driven by the latest digital servo system and
    supported with the look-ahead function, optimize the
    dynamic performance of acceleration and deceleration and
    ensure extremely high precision in the machining process.
  • SINUMERIK ONE is much more than a powerful hardware innovation. Its digital twin makes it the key element for digital transformation and helps to simulate and test work processes completely virtually.
  • Closed control cabinet on the right rear of the machine is equipped with air conditioner. Handwheel for manual handling
    in all axles is standard.

Energy Saving Standby

The following devices are switched off after the last processing cycle:

  • Cooling systems (spindle, coolant,
    control cabinet)
  • Oil mist separator
  • Drive controller standby
  • Compressed air supply

Shutdown occurs after a programmable interval. 90% the
Energy can be saved in standby mode.

Specification

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