G-Serie
5-AXIS MACHINING CENTERS
The G500 is a 5-axis machining center with rotary swivel table. Based on the gantry structure with excellent, mechanical properties. Equipped with high-rigidity and high-precision feed axes and spindles, as well as a rotary-tilt table mounted on both sides, the machine tool becomes the ideal choice for companies in a wide field of productive 5-axis part machining. The G500 turns every part produced into an impressive masterpiece.
Highlights der Maschine
- Solid machine bed with large, highly rigid and precise linear guides in all axes
- Ball screws and absolute scales with high accuracy in all axes
- High-performance electrospindle with 16000rpm /85 Nm / 30kW
- The automatic, optional pallet changer and the automation cells with KUKA robotics require little space and ensure uninterrupted production
- Standard 32 T tool magazine and the optional larger 40 T or 60 T tool magazines open up more machining scenarios
- Optional controls available from Siemens, Bosch-Rexroth or Heidenhain
- For all main components, static, dynamic and thermal characteristics are analyzed with the finite element method, so that the machine tool can achieve the best result of a weight-reduced machine bed and high dynamics with perfect precision.
- Perfect ergonomics and comfortable operability, excellent
Accessibility and visibility of the work area ensure maximum ease of use
A machine concept for all sectors
The G500 is a 5-axis machining center with rotary swivel table. Based on the gantry structure with excellent, mechanical properties. Equipped with high-rigidity and high-precision feed axes and spindles, as well as a rotary-tilt table mounted on both sides, the machine tool becomes the ideal choice for companies in a wide field of productive 5-axis part machining. The G500 turns every part produced into an impressive masterpiece.
With its excellent product processing capabilities, the G500 can be used in many medical, automotive, marine, engineering, aerospace and other fields to produce precision molds and precision parts.
Extreme Stiffness and Stability
- Gantry structure, massive columns and cross beams with large cross section
ensure extreme rigidity
- Sensible combination of drive shafts and high-precision roller linear guides in all axes
- Extensive cooling and X/Y/Z linear axes with hollow spindle cooling ensure high precision in the long term
- The main components of the G-series are designed using the FEM method
calculated, resulting in an optimized machine tool with high rigidity and a weight-reduced machine frame - so the G series guarantees high dynamics with perfect precision
- The A and C axes are equipped with hydraulic brakes and are driven by backlash-free and durable roller cams, which are completely designed and manufactured by DEPU. The double-sided supporting turntable is equipped with large YRT bearings for strong load capacity
- The Y-axis is driven by a double spindle. The maximum acceleration can reach 0.8 G for fast response
and to ensure better vibration suppression.
- Perfect accessibility and view of the work area, quick and easy clamping of workpieces or tools
Gantry structure
Gantry structure, massive columns and cross beams with large cross section ensure extreme rigidity
Sensible combination
Sensible combination of drive shafts and high-precision roller linear guides in all axes
Tool magazine
The standard 32T tool magazine and the optional larger 40T/ 60T tool magazines offer solutions for every application.
At a glance
- The standard 32T tool magazine and the optional larger 40T/ 60T tool magazines offer solutions for every application.
- Maintenance door behind the machine with glass for clear view and direct observation of the operation and position of the tools.
- The chain of the tool magazine is driven by a servo motor and the tools can be quickly and smoothly rotated to the change position, greatly reducing the negative effects of tool magazine vibration on machine machining.
High-performance Electric Spindle
- High-performance electrospindle with 16000rpm / 85 Nm / 30kW
- Integrated high-efficiency cooling circuit and temperature sensor
inside keep the temperature of the spindle constant and
limit the heat transfer to the plunger as far as possible,
thereby ensuring the stability of geometric accuracy and improving the performance of the machine tool
High-end CNCs for safe processes and
maximum precision
SIEMENS 840D SL or ONE OPERATE
- 5-axis CNC system with standard RTCP (Rotated Tool Center Point) tool tip tracking function, greatly improves machining accuracy and efficiency. The powerful hardware architecture and intelligent control algorithms, driven by the latest digital servo system and supported with the look-ahead function, optimize the dynamic performance of acceleration and deceleration and ensure extremely high precision in the machining process.
- SINUMERIK ONE is much more than a powerful hardware innovation. Through its digital twin, it is the key element for the digital transformation and helps work processes
to simulate and test completely virtually.
- Closed control cabinet on the right rear of the machine is equipped with air conditioner. Handwheel for manual handling
in all axles is standard.
Energy Saving Standby
The following devices are switched off after the last processing cycle:
- Cooling systems (spindle, coolant,
control cabinet) - Oil mist separator
- Drive controller standby
- Compressed air supply
Shutdown occurs after a programmable interval. 90% the
Energy can be saved in standby mode.
Specification
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